Surface-Mount PCB Assembly

Circuit Design & PCB Layout

Surface-Mount PCB Assembly

M4EMS has 17 years experience in Surface Mount PCB assembly, producing a wide range of single and double sided PCB's including performance enhancing PCB substrates such as Teflon and Aluminium. A continued investment in the latest Surface-mount manufacturing technologies delivers fast and accurate placing of virtually any component package. This along with the latest in machine controllers and vision systems permit fast setup reducing down time between production runs providing flexibility and suitability too small to medium batch sizes. To ensure product quality and stability a state of the art automated optical inspection machine scrutinises every PCB searching for irregularities. Inspections include :- Solder Connection inspection, Component value inspection, Component Polarity inspection, Component Bridging inspection, and Much more.

M4EMS Solder Paste and components are all Lead-free(pb-free) and meet all national and international standards.


Our Equippment

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MPM AccuFlex Screen Printer

The AccuFlex delivers all the features required for moderate volume / high mix printing, at a low cost. The AccuFlex is accuracy and flexibility in a compact footprint. It delivers clear value by providing only what's required for efficient, precise printing, while permitting the user to select from a full range of options to expand capabilities to meet current and future needs. It's an ideal introductory system and perfect for expanding production capacity.

2x DIMA HP110 Hybrid Pick & Place Machines

The Dima HP110 will place virtually any component: Chip, Melf, SOT, SOIC, TSOP, TNT, PLCC, QFP, BGA, micro BGA, LCC and more, 0201 Chips up to 45 x 45mm components. Featuring a capacity of up to 88 fully intelligent feeders, a placement rate of up to 4600 components per hour, a flexible inline transport system and the state of the art ESI correct place vision system. Two Dima HP110s side by side gives us a medium volume high flexibilty pick & place line.

Dima RO510 Reflow Oven

The Solano RO-500 series is a flexible, full convection lead free approved reflow system. Hot air is circulated to heat up the the product. This method is widely seen as the optimal way of heating reflow ovens. The finely tuned design of the process chamber will ensure uniform heating and consistent results.

Marantz M22XDL-460

The Marantz M22XDL-460 has Substantially improved inspection accuracy by combination of diffuse on-axis light module, side and main lighting. 5 types of images can be obtained at once, Inspections include :- Solder Connection inspection, Component value inspection, Component Polarity inspection, Component Bridging inspection, and Much more. The Marantz M22XDL-460 is an important part of our surface Mount Production Line.